{"id":1326,"date":"2025-04-30T15:22:56","date_gmt":"2025-04-30T13:22:56","guid":{"rendered":"https:\/\/www.saesgetters.com\/industrial-thermal-management-cathodes\/?p=1326"},"modified":"2025-05-12T10:05:56","modified_gmt":"2025-05-12T08:05:56","slug":"new-spectra-mat-alloy-enterprises-hybrid-design-microchannel-cooler","status":"publish","type":"post","link":"https:\/\/www.saesgetters.com\/industrial-thermal-management-cathodes\/new-spectra-mat-alloy-enterprises-hybrid-design-microchannel-cooler\/","title":{"rendered":"New Spectra-Mat\/Alloy Enterprises Hybrid Design Microchannel Cooler"},"content":{"rendered":"<div class=\"space space-m\">\n<\/div>\n\n\n<div class=\"container\">\n      <div class=\"col-6\">\n      <div>\n        <p><a href=\"https:\/\/www.spectramat.com\/\">SAES Spectra-Mat, Inc. (SMI)<\/a> and <a href=\"https:\/\/alloyenterprises.co\/\">Alloy Enterprises<\/a> have jointly developed a <strong>new micro-channel cooler (MCC)<\/strong>, using advanced additive manufacturing. The result is the <strong>enhancement of the thermal management capabilities<\/strong> of MCCs, while reducing production time and costs.<\/p>\n<p>The new MCC design leverages the strengths of both companies:<\/p>\n<ul>\n<li><strong>SMI<\/strong>\u00a0specializes in controlled expansion composites (CECs), particularly tungsten infiltrated with copper, which combines high electrical and thermal conductivity with the hardness and low thermal expansion of tungsten<\/li>\n<li><strong>Alloy Enterprises<\/strong>\u00a0utilizes their patented Stack Forging\u2122 method, which involves 3D geometry preparation, laser cutting, and diffusion bonding to create intricate, layered components<\/li>\n<\/ul>\n      <\/div>\n    <\/div>\n        <div class=\"col-6\">\n      <div>\n              <\/div>\n    <\/div>\n    <\/div>\n\n\n<div class=\"container align-items-center greyed flip\">\n    <div class=\"col-6 order-md-2\">\n    <h3 class=\"h3 title\">What makes this new MCC design unique?<\/h3><p>The combination of SMI and Alloy Enterprises technologies is a leap forward in MCC technology, uniting the robustness of the W or W-Cu substrate, while maintaining the thermal match to the GaAs or GaN mating part, and with the effective and expedient manufacturing and design methods provided by the Stack Forging\u2122 technology.<\/p>\n<p>The new MCC features a nine-layer design, an improvement over the previous three-layer version. This multi-layer structure allows for optimized flow channels, enhancing the cooling efficiency. The innovative manufacturing process includes:<\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li><strong>3D Geometry Preparation<\/strong>: Creating detailed designs for the MCC layers.<\/li>\n<li><strong>Laser Cutting<\/strong>: Precisely cutting complex components.<\/li>\n<li><strong>Diffusion Bonding<\/strong>: Bonding the layers to form a single, cohesive unit with intricate interior geometries<\/li>\n<li><strong>CTE Matched Landing: <\/strong>Thermal expansion with hard solder matched to your component.<\/li>\n<\/ul>\n  <\/div>\n    <div class=\"col-6 order-md-1\">\n    <div class=\"overlay-container two-columns-image-text ratio-4-5\">\n      \n        <img decoding=\"async\" src=\"https:\/\/www.saesgetters.com\/industrial-thermal-management-cathodes\/wp-content\/uploads\/sites\/11\/2025\/04\/SMI_AE-MCC-Hybrid-Jan-27-final_2-1-784x852.jpg\" srcset=\"\" alt=\"SAES Getters | SMI_AE-MCC-Hybrid-Jan-27-final_2-1\"><div class=\"gradien-light\"><\/div>    <\/div>\n  <\/div>\n<\/div>\n\n\n<div class=\"container\">\n      <div class=\"col-6\">\n      <div>\n        <h2 class=\"h3 title\">Key Advantages at a glance<\/h2><ul>\n<li><strong>Improved Thermal Management<\/strong>: The new MCC offers lower thermal resistance and increased thermal conductance, ensuring better cooling performance<\/li>\n<li><strong>Reduced Production Time<\/strong>: The Stack Forging\u2122 method significantly shortens the production cycle, allowing for quicker iterations and customizations<\/li>\n<li><strong>Cost-Effectiveness<\/strong>: The hybrid MCC is competitively priced compared to all-copper parts, with the added reliability of hard solder bonding<\/li>\n<\/ul>\n      <\/div>\n    <\/div>\n        <div class=\"col-6\">\n      <div>\n        <table>\n<tbody>\n<tr>\n<td width=\"160\"><strong>SMI MCC Parameter<\/strong><\/td>\n<td width=\"160\"><strong>Target<\/strong><\/td>\n<td width=\"160\"><strong>Stack Forged Hybrid<\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"160\">Flow rate<\/td>\n<td width=\"160\">0.4 LPM<\/td>\n<td width=\"160\">0.3 LPM<\/td>\n<\/tr>\n<tr>\n<td width=\"160\">Pressure drop (psi)<\/td>\n<td width=\"160\">15.0<\/td>\n<td width=\"160\">&lt; 17.0<\/td>\n<\/tr>\n<tr>\n<td width=\"160\">Thermal resistance \u00b0C\/Watt<\/td>\n<td width=\"160\">0.5<\/td>\n<td width=\"160\">&lt; 0.25<\/td>\n<\/tr>\n<tr>\n<td width=\"160\">Critical surface flatness<\/td>\n<td width=\"160\">&lt; 10 \u03bcm<\/td>\n<td width=\"160\">&lt; 5 \u03bcm<\/td>\n<\/tr>\n<tr>\n<td width=\"160\">He leak test<\/td>\n<td width=\"160\">&lt; 5 x 10<sup>-5<\/sup> atm-cc\/s<\/td>\n<td width=\"160\">&lt; 5 x 10<sup>-8<\/sup> atm-cc\/s<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n      <\/div>\n    <\/div>\n    <\/div>\n\n\n<div class=\"container align-items-center\">\n    <div class=\"col-6 order-md-2\">\n    <p>The collaboration between SMI and Alloy Enterprises has resulted in a cutting-edge MCC that combines advanced materials and manufacturing techniques to deliver superior thermal management at a reduced cost and production time.<\/p>\n<p><strong>Interested in the novel Hybrid MCC?<\/strong><\/p>\n<p>If you\u2019d like to learn more about how this new MCC design can improve your device cooling efficacy, feel free to reach out. <strong>Contact us today<\/strong> at <a href=\"mailto:Sales@Spectramat.com\"><strong>Sales@Spectramat.com<\/strong><\/a><strong>.\u00a0\u00a0 <\/strong><\/p>\n<p>For more Stacked Forge\u2122 information, contact either SMI or Alloy Enterprises at <a href=\"mailto:sales@alloyenterprises.co\"><strong>sales@alloyenterprises.co<\/strong><\/a><\/p>\n  <\/div>\n    <div class=\"col-6 order-md-1\">\n    <div class=\"overlay-container two-columns-image-text ratio-4-5\">\n      \n        <img decoding=\"async\" src=\"https:\/\/www.saesgetters.com\/industrial-thermal-management-cathodes\/wp-content\/uploads\/sites\/11\/2025\/04\/SMI_AE-MCC-Hybrid-Jan-27-final_12-784x980.jpg\" srcset=\"https:\/\/www.saesgetters.com\/industrial-thermal-management-cathodes\/wp-content\/uploads\/sites\/11\/2025\/04\/SMI_AE-MCC-Hybrid-Jan-27-final_12-784x980.jpg 784w, https:\/\/www.saesgetters.com\/industrial-thermal-management-cathodes\/wp-content\/uploads\/sites\/11\/2025\/04\/SMI_AE-MCC-Hybrid-Jan-27-final_12-880x1100.jpg 880w\" alt=\"SAES Getters | CT scan of Stack Forged Hybrid component\"><div class=\"gradien-light\"><\/div>    <\/div>\n  <\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":7,"featured_media":1348,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false},"categories":[75],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>New Spectra-Mat\/Alloy Enterprises Hybrid Design Microchannel Cooler | SAES Industrial - Thermal Management &amp; Cathodes<\/title>\n<meta name=\"description\" content=\"SAES Spectra-Mat, Inc. 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